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Heat Resistant Camera (Installed outside of Furnace)/HRS series

Product Profile

The cameras of HRS series are designed to monitor inside the furnace, through a furnace wall window, if the temperature around the window is lower than 150. With optional equipment, it enables you to monitor molten steel/ metal continuously even in extreme heat conditions (1800). It gets mounted directly to the furnace wall, so no window glass is needed.

Features

With optional air purge hood, the camera enables you to take video images inside glass melting furnaces or other furnaces that radiate much stronger heat. Our cooling jacket is exceptionally small, lightweight and easy to handle. The camera’s various functions are easily manageable with PC software.

Intended purpose/ Applications

blast furnaces / glass melting furnaces / monitoring for blast furnace casting floors / monitoring cupola top / monitoring of incinerator / various melting furnaces / various heat treatment furnaces
 Application 1  Application 2
   
        
※Click the picture to download PDF Application example
Heat Resistant Camera (Inserted into Furnace) /FS series

Product Profile

The monitoring camera designed for internal furnace use. (Patent number: 2891672). This is our original system, and it enables the CCD camera equipped with a water-cooling jacket to be inserted inside the furnace, and to take video images from directly within the furnace. Compared with other relay lens  or fiber-optic systems, the pictures and images of our cameras are of high quality. Many of these products have been used in both domestic and overseas glass production factories and steel plants.

Features

1.  High-quality image possible, as images are taken from directly within the furnace.

2. CCD camera/lens is located several millimeters from the jacket window. Although there is no shielding between object in furnace and CCD camera/lens, the cooling jacket keeps the temperature around the lens at 40or under, protecting  against the furnace temperature of 1000.  

3. This product is capable of 24 hour, 365 day per year continuous operation by constantly supplying the proper amount of cooling water and purged air.

4. There are direct view type and side view types. You can choose between them, according to your purpose.

5. The length of inserted portion in the furnace of Furnacecope® can be customized to your request.

6. Air flow prevents the camera lens from dust adhesion.
 Features 1  Features 2
   

Intended purpose/ Applications

blast furnace / glass melting furnaces/ monitoring for blast furnaces / monitoring cupola tosp / combustion conditions monitoring of incinerator / various Melting Furnaces / various Heat treatment furnaces
 Application 1  Application 2
   
※Click the picture to download PDF Application example

Model Number (Detail of FS model numbers)

   
FS-**-##-%%D/SWNL **=Limit temperature (12=1200℃, 15=1500℃) D=Direct View Type, S=Side View Type
##=Length of inserted portion in the Furnace
(05=0.5m、10=1m)
N=Camera controled by PC
W=Water-cooling amplifier jacket
%%=Outer diameter of inserted portion of the jacket (06=60.5mmφ) L=Built-in lighting
 
Mega pixcels type


Product Profile

This camera has 5 times more resolution (greater than 2 million pixels), than the 400 thousand pixel NTSC cameras, which are currently mainstream in FA monitoring. The HD series has optical 10x, digital 12x remote zoom functionality. The Gig-E camera with C mount megapixel lens enables you to monitor fine flaws, which are otherwise difficult to notice. By protecting the camera in our cooling jacket, monitoring inside of ultra-high temperature furnaces becomes possible. Gig-E cameras can also capture clear, digital images, and easily send them to PC via LAN connection.

Features

This is the full high-vision Gig-E camera with a heat-resistance of more than 1000 degrees of the country first.

1.  Full High-Vision Camera (HD series)

 As HD series are capable of direct connection with full high-vision monitors, the handling is easier than existing high-pixel progressive cameras. The interlaced image output system enables it to work more effectively against moving objects than others. The diverse image control functions, like focus and zoom, are easily manageable with PC software.

2.  Gig-E type Camera (G series)

Using an LAN cable, the Gig-E type camera is capable of capturing image data to PC, from a maximum distance of 100 meters.

The progressive CCD element, which is superior in taking images of high-speed objects, enables you to monitor moving objects. This was previously impossible by using the CMOS element. There are two options, two million or five million pixels, depending on your purpose. The high-definition images taken by this camera are quite useful for image analyses of the inside of high temperature furnaces. Adjustment of camera images is controllable via LAN connection.

Intended purpose/ Applications

blast furnace / glass Melting furnace/ monitoring blast furnace casting floor / monitoring cupola top / combustion conditions monitoring of incinerator / various melting furnaces / various heat treatment furnaces.